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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Spaced-out nanotwins make for stronger metals

Nanotwins have been shown to improve strength and other properties of metals. A new study shows strength can be further improved by varying the amount of space between nanotwins. [Credit: Gao Lab/Brown University]

 

 

 

 

Researchers from Brown University and the Institute of Metals Research at the Chinese Academy of Sciences have found a new way to use nanotwins -- tiny linear boundaries in a metal's atomic lattice that have identical crystalline structures on either side -- to make stronger metals.

In a paper in the journal Science, the researchers show that varying the spacing between twin boundaries, as opposed to maintaining consistent spacing throughout, produces dramatic improvements in a metal's strength and rate of work hardening -- the extent to which a metal strengthens when deformed.

Huajian Gao, a professor in Brown's School of Engineering who co-led the work, says the research could point toward new manufacturing techniques for high-performance materials.

"This work deals with what's known as a gradient material, meaning a material in which there's some gradual variation in its internal makeup," Gao said. "Gradient materials are a hot research area because they often have desirable properties compared to homogeneous materials. In this case, we wanted to see if a gradient in nanotwin spacing produced new properties."

Gao and his colleagues have already shown that nanotwins themselves can improve material performance. Nanotwinned copper, for example, has shown to be significantly stronger than standard copper, with an unusually high resistance to fatigue. But this is the first study to test the effects of variable nanotwin spacing.

Gao and his colleagues created copper samples using four distinct components, each with different nanotwin boundary spacing. Spacings ranging from 29 nanometers between boundaries to 72 nanometers. The copper samples were comprised of different combinations of the four components arranged in different orders across the thickness of the sample. The researchers then tested the strength of each composite sample, as well as the strength of each of the four components.

The tests showed that all of the composites were stronger than the average strength of the four components from which they were made. Remarkably, one of the composites was actually stronger than the strongest of its constituent components.

"To give an analogy, we think of a chain as being only as strong as its weakest link," Gao said. "But here, we have a situation in which our chain is actually stronger than its strongest link, which is really quite amazing."

Other tests showed that the composites also had higher rates of work hardening than the average of their constituent components.

To understand the mechanism behind these increases in performance, the researchers used computer simulations of their samples' atomic structure under strain. At the atomic level, metals respond to strain through the motion of dislocations -- line defects in the crystalline structure where atoms are pushed out of place. The way in which those dislocations grow and interact with each other is what determines a metal's strength.

The simulations revealed that the density of dislocations is much higher in the gradient copper than in a normal metal.

"We found a unique type of dislocation we call bundles of concentrated dislocations, which lead to dislocations an order of magnitude denser than normal," Gao said. "This type of dislocation doesn't occur in other materials, and it's why this gradient copper is so strong."

Gao said that while the research team used copper for this study, nanotwins can be produced in other metals as well. So it's possible that nanotwin gradients could improve the properties of other metals.

"We're hoping that these findings will motivate people to experiment with twin gradients in other types of materials," Gao said.

Source: Brown University

Published November 2018

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